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The Importance of Masterbatches, their types and market size

Masterbatches give color and many desired qualities to the plastic material. The color can range from black, white, and red to transparent colors and shades. The heat resistance, UV protection and other qualities to the final plastic products are provided by the use of appropriate masterbatch.  To give any desired color to the plastic products, pigments or additives are needed. These master batches provide the pigment. These pigments come in black, color and white. The mixing of these pigments gives birth to different colors. The masterbatch can be of plastic or rubber.

Basically, there are two types of masterbatch. The color masterbatch and additive masterbatch. The color masterbatch gives color to the plastic product. The additive masterbatch adds other properties like resistance or decide the texture of the plastic. Additive masterbatch also give anti –static, anti fouling, and lubrication qualities to the plastic. In addition to the basic colors, the manufacturers also give lot of shades and special effects to the plastic. These special effect can be marble, pearl, metallic, sparkle, granite, and phosphorescent. Masterbatch come in granular and rough cut form.  The granular form can be in pellets and mini pellets. The rough cut form comes in shreds and tiny chucks.

It is estimated that the market for masterbatches will grow up to 12 billion in next 4 years. The global masterbatch market Masterbatches Manufacturer & Supplier is segmented on the basis of color, region and application. The color component of the masterbatches is expected to play the major role in accelerating the growth of the market. This is because color of the master batch has many unique properties. The properties of the color help a plastic material to find role in various applications and industries. The color aspect of the masterbatch is fueled by the need for the final product users and makers to differentiate the product.  Almost all final products make rely on color for their marketing strategy. The brand of one company is differentiated from other by the use of particular color in logo and company branding.

Generally the growth will happen in the major developing countries and countries in south East Asia.  The growth of economy of these regions will expand the plastic industry. This expansion in plastic industry will lift the demand for masterbatches.  The change in manufacturing industry, where plastic is replacing the use of steel in consumer good is major accelerator of the demand for plastic as raw material. Since, the consumers goods are made with different colors and properties, the demand for masterbatches is bound to increase. The slowdown of world economy is not going Black Masterbatches Manufacturer in India  to have major downward impact on the demand of masterbatches. The reason is that the consumer goods industry will continue to grow to cater to the needs of growing population in developing countries. The shift towards use of plastic in consumer industry will increase the demand for color pigments such as masterbatches.

Types of masterbatches and their uses

Masterbatchesa are widely used in the plastic industry to add color and other desired properties to the plastic items. The addition of masterbatches is very important for the durability and many functional properties of the final product made with plastic. A materbatche may contain polymer, colorant, or additives formulated together specially to give special property or general properties to the product.

Masterbatches are divided into two parts. They are: pigment masterbatches and functional additive masterbatches. Pigment masterbatches add color to the plastic items. The functional masterbatches are used to add some properties to the final plastic products like, heat resistance quality or weather resistance quality. Some examples of functional masterbatches are: antilog agents, anti static agents and anti UV agents.

White masterbatches come with excellent whiteness and opacity. White masterbatches are made into fine films, tapes, blow molded plastic components and they can also be used with pigments for bright and clean shades. The quality manufacturers made white masterbatches without any molecular waxes and are highly filled.  The white masterbatches find application in single and multiple RF films, Non filaments, PP, HDPE Tapes and filaments, laminated tarpaulin, blow molded items and injections.

Black masterbatches Black Masterbatches Manufacturer in India are widely used because of their cost effectiveness, coloring ability and performance. They are used in large number of plastic as additive to get the desired results as protection from UV rays, desired color and conductivity. The tone exhibited by the carbon black range from alcohol blue to warm brown. These masterbatches finds its applications in plastic and engineering industry, laminated tarpaulin, PE films, telecom duct pipes, HDPE pipes for agriculture, PP fiber and filaments and rotomouled tanks.

Additive masterbatches are used to improve the heat conductivity of the plastic materials so that molding period time is reduced. It also improves the tightness and rigidity of the products while removes the surface light from the products.  These additive masterbatches can be made in various specifications. Some of the additive are : additive like optical brighter , flame retardant , UV stabilizer , anti static agent , PP clarifying agent , blowing agent , anti oxidant MB and flame retardant for PP compounds .

Special effect masterbatches Color Masterbatches Supplier in India are used to achieve the coloring effect of marble, metallic, glitter, wood, phosphorescence, granite, pearl scent effect, fluorescent effect, transparent MB   etc. Other colors that get changed under the influence of ultra violet light or temperature are also possible to get. These batches are used in making toys, CDs, cosmetic bottles and plastic chairs.

The cost of the masterbatches depends on the formulations. The special property formulations make a masterbatch expensive. Some masterbatches that are not packed with some specific properties may not be so expensive. General operating cost cost of product and formulations in a masterbatch affect the cost of the masterbatch.  Processor, machine, its size and capacity and screw type affect the performance of the masterbatche.

Advantages in use of masterbatches and their types

Masterbatches are used to add color or performance enhancing capabilities to the natural or base polymer. This process is done at the plant itself.   The technical benefits of this combination is reduced stock holding of material that is compounded , reduction in cleaning cost , optimum dispersion , increase in performance on the desired level by mixing process . The additional benefits are that the finished products are dust free with no health and safety risks.  The elimination of trial and error development work is ensured because the use of masterbatches ensures consistency in performance and color.  

Masterbatches are mixed with basic polymers in a number of ways.  The two most successful methods are, volumetric or graviametric., In both methods, the masterbatch is added directly to the polymer stream before processing .In volumetric dosing, the low capital is required but here the calibration is done every time the color or batch is changed. On the other hand, the graviametric gives accurate results but the establishing plant is expensive.   

The properties or qualities that are added to the basic polymer may range from UV protection to anti static and metal deactivator. Masterbatches are generally supplied in granules forms. They also come in miniature granules form known as micro granules. The masterbatches are also given in rough cut form, which is combination of small chucks and shreds.

The selection of masterbatches will depend on the end use. Toys and food packaging for example are made with materials, which are made with controlled ingredients. For engineering products, the reliable and high performance properties are added.

Color masterbatches are used in bags, tarpaulin, films, drums, woven sacks, combs and household products and HDPE duct pipes.

While masterbatches offer high opacity and whiteness and find uses in very thin film, blow molded plastic components. The other uses of white masterbatches are in laminated tarpaulin, HDPE tapes, PP and monofilament, multiple or single PE films.

Black masterbatches Colour Masterbatches Supplier in India are used in many applications protection from UV and conductivity is desired.  The other uses of black masterbatches are in automobile and engineering industry. HDPE pipes for agriculture, PE films, filament, laminated tarpaulin, rotomouled tanks, telecom duct pipe, and PP fiber.

Additive masterbatches are used to reduce molding speed by increasing the heat conduction quality of the plastic material.  The masterbatche also increase the rigidity and tightness of the property. It also helps in removing surface light from the plastic products.

  

Special effect masterbatches Black Masterbatches Manufacturer in India have special pigments or fillers to get the effect of different colors. These effects can be marble, metallic, glitter, phosphorescence, wood, fluorescence or granite. The other colors that can change with the influence of temperature or ultra violet light are also possible .These special effect masterbatches  are used in making of plastic chairs , toys , cosmetic bottles and CDs. 

Mixing and making process of masterbatches in India

Masterbatches is a product in which additives or pigments are dispersed in a carrier material. This carrier material is same as the main plastic, in which this carrier material will be let down in either granule or pill form. The carrier material can be low density polypropylene, polyethylene, EVA, low molecular weight, an alkyd resin, polymer specific material or polystyrene. The let down ratio of the carrier material can vary depending on the type of additives and pigments quantity required in the final product. The ratio can be below 1 % for some types of additives, UV and color tints to above 50 % in case of flame retardants. Generally for most color products the 1- 3 % is the normal range. To obtain a particular color or additive strength the ratio can be changed.  

 

The most important first step, when masterbatches are made, is  the additive ratio or color formulation. Then all the ingredients are mixed in such a way that they produce homogeneous product. These ingredients are also weighed or may be pre-mixed if necessary. The melting stage must have exact pre-determined temperature, so that the final mixing is homogeneous. The low or high temperatures can give lead to poor shearing and pigment dispersion. To control the rate at which this pre-mix is fed to the extruder, a screw fed system, matched with extruder’s output, must be used.

Using high melt index resin and compounding it with pigments and additives is the efficient way of dispersing.  This high melt resin is compatible with the end use product. The equipment used for mixing should provide high degree of shear with suitable mixing temperature. The mixing is best, when the level of viscosity of the polymer used is quite high. The highest point is the point beyond flux. If mixing is done beyond this threshold, the temperature will rise and viscosity will come down.  The pigment and additives must be properly dispersed .For large production, the internal mixer Banbury is used,

The final masterbatch must be in consistent form and there should be no oversize or presence of any extra matter in the granule form. Today most competent producers use color computers to give all the required information. Color Masterbatches Manufacturer in India  is using the database of more colors and shades to give precise matching with spectrophotometer. The products are made with strict safety and regulatory measures. From the health point of view also care is taken to ensure that the final use of products have no adverse on the users in food packaging products, cosmetics and toys.  More and more manufacturers are customizing the products and color selection. Black Masterbatches Manufacturer in India is using special carbon black to give the quality of UV protection, and resistance to shocks to the products. The final product can withstand heat also.

Hitech Colour Polyplast Pvt. Ltd. manufactures and supplies the finest quality of color masterbatch at competitive prices.

For the purpose of coloring raw polymer economically, the use of color masterbatch is recommended in plastic processing industry. Color masterbatch is manufactured and supplied by Hitech Colour Polyplast Pvt. Ltd.

Color masterbatch is used for coloring raw polymer in plastic processing industry. Hitech Colour Polyplast Pvt. Ltd. manufactures and supplies the finest quality of color masterbatch at competitive prices.

“Additive masterbatch and color masterbatch are manufactured by using the latest machinery and raw materials. White Masterbatches and Black Masterbatches are different types of color masterbatch manufactured and supplied by us, to meet the precise needs of plastic processing industry. Automatic processing & production facility, Sound infrastructure set up and qualified professionals, has helped us in processing the color & additive masterbatch in industry laid norms and regulations” Mr. Rakesh Kumar said.

Mr. Rakesh Kumar further said, “The color masterbatch is used for the purpose of coloring raw polymer in various colors in the most economical manner. Standardized packaging of the color masterbatch and additive masterbatch, ensure safe transportation at the clients’ end. Compositional accuracy, optimum purity and enhanced shelf life, makes the color & additive masterbatch highly appreciated among their customers”.

Prompt delivery and transparency in business dealings has helped Hitech Colour Polyplast Pvt. Ltd. has established as the reputed Masterbatches Manufacturer & Supplier.  Large color & additive masterbatch production capacity and well-equipped warehousing unit with excellent storage capacity, has helped Hitech Colour Polyplast Pvt. Ltd. to systematically manage the bulk assignments of color masterbatch and additive masterbatch. Infrastructural facility is upgraded at regular intervals of time, for the purpose of ensuring that all the processing of color masterbatch and additive masterbatch.

Hitech Colour Polyplast Pvt. Ltd., since its inception in the 2001, is known for processing and supplying a qualitative assortment of Masterbatch.  The masterbatch range consists of White Masterbatches, Additive Masterbatch, Additive Master Batches, Black Masterbatches, and Colored Masterbatches. For processing of color masterbatch and additive masterbatch in accordance with the plastic industry laid standards, the ultra-modern, sound and state-of-the-art  processing facility are used. Qualified and experienced engineers, technicians and support staff ensure that all the processing of color masterbatch and additive masterbatch in the most streamlined manner. The professionals are provided with regular training sessions through different workshops, for upgrading them with latest happening and development in this domain. Timely delivery, customized packaging and easy modes of payment, has helped Hitech Colour Polyplast Pvt. Ltd. to win the trust of its clients. Financial stability and company creditability has helped Hitech Colour Polyplast Pvt. Ltd. to establish as one of the foremost Colour Masterbatches Supplier in India. 

Making Process of Masterbatches and its Uses

Making of a masterbatches is a two way process. First is gathering of ingredients and then mixing them by heating them to produce homogenized pellets.  Generally, the addictives are made by pre mix method by using high or low speed mixers, which is then compounded on roller mills, single or twine screw extruders and kneaders. The distribution and breaking down of the addictives throughout the carrier are essential. The processing of masterbatches depends on several key elements like quality of raw material, mixing quality and compounding plant.

A masterbatch can be introduced to the processor base of a polymer in a number of ways. In the most successful method masterbatches are added to the polymer stream immediately directly before processing. This direct technique is used in both volumetric and gravimetric dosing. In volumetric technique, low capital investment is required but it involved calibrating every time the color or batch is changed, which depends on the bulk density of the material. In the gravimetric technique, plant is expensive but the dosing will be accurate.

Opaque requirement and color thickness affect the dosages. The right loading for the transparent colors can be tricky, because any imperfection is clearly visible. Sometimes, manufacturers go for weaker masterbatches, so that the demand on the dosages and homogenization is reduced.

Injection moulding, profile extrusion, film extrusion, fibres, blow moulding, sheet extrusion, calendered sheet processes use masterbatches. Masterbatche offers an easy way of adding color or performance enhancing addictives to natural polymers. This technique has several benefits apart from cost saving and they are,  reduction in cleaning cost , less stock holding of compounded material and optimum dispersion . Some manufacturers make masterbatches of highly durable polymer addictive. They are used in anti block, UV protection, antioxidant, anti fog, and for processing aid properties. Masterbatches are also made for mulch film, green house film, shade nets, silage and drip irrigation system.

Masterbatches manufacturers make black masterbatches, which are based on PS, PV, EVA and universal polymer. These products contain selected carbon blocks to give properties like high jetness and ultra violet ray protection. Because of its performance, cost effectiveness and coloring ability, carbon black is widely used pigment.  Masterbatches Manufacturer & Supplier are now delivering Special Effects Masterbatches for producing glittering or metallic effect in the final product. To achieve this effect the metallic flakes are added to a traditional solid coloring system. These are mainly used in injection moulded items and cosmetic tubes. Black Masterbatches Manufacturer in India use special addictives and processing aids are also used so that carbon black gets uniformly dispersed in carrier resin, to give optimum performance in the final applications.  Customization process is now increasingly used by all manufacturers to deliver the best solution possible to clients in various industries.  The demand for Pearlescent and Fluorescent Masterbatches is also growing these days for various plastic products. 

Demand of the Masterbatches in the plastic Industry

The demand for masterbatches is growing in end users likes packaging industry, building & construction, consumer goods, automotive and textiles. India is expected to see the major rise of demand masterbatches within the next 5 years. Automotive is the one of the areas, where the demand for masterbatches is expected to rise further. Plastics in the automotive industry are used mainly for vehicle interiors. Lately, the plastics are also used for exteriors applications. Vehicle components like  bumpers, , dash board , seating, screen lights ,  covers , windows, insulations ,seat belts , air bags  and door panels, are now coming in plastics .This increasing demand for plastics in the automotive industry has led to the increase in demand for masterbatches. Automotive industry is driving demand for masterbatches in other parts of the world also. Among the various masterbatches, the additive masterbatch is seeing the fastest growth.

Additive masterbatches is used in processing of plastics and helps in reducing the cost. Additive masterbatches also adds a number of properties to plastics.

The growth of population, urbanization and consumerism has increased the need for plastic goods and their uses in different industry. The growing manufacturing industry has increased the plastic industry capacity and this in turn has led to increase in demand for masterbatches, which are used in plastic manufacturing process. Besides these basic factors, the Government policies for manufacturing sector, tight emission control, and need to produce environmentally friendly products are all producing   innovations in the plastics and related industries. The demand of masterbatches has also grown because, many small players has emerged to provide customized solution to clients. These clients need only small quantities of masterbatches, but they contribute significantly to the overall demand of the masterbatches.

Earlier only the standard and stock color masterbatches were available. .Now the color masterbatches are an import part of the masterbatches. Latterly the customer based creation of color and different shades it produces are growing in demand. This demand has come up because the colors have gained important in marketing, branding and other different marketing strategies of end users.  Color is projected to play a key role in raising the growth of the overall masterbatch market due to its unique properties, which makes color masterbatches suitable for use in various industrial applications. Color Masterbatches Manufacturer in India are increasing doing color customization to produce colors masterbatches for various industries.  The companies need different colors for brands and logo awareness, which should be different from their rivals or competitors. And this is fueling demand for color masterbatches .Similarly the Black Masterbatches Manufacturer in India has started the production of the black masterbatches, on customers’ specifications, to match the end users requirement like protection from UV for outdoor applications and conductivity. They also make high jet black MB and black MB for engineering plastic.

Color Masterbatches Uses and its Manufactures and Suppliers in India

Masterbatches are manufactured when pigments are dispersed in suitable carriers. And this suitable carrier is compatible with the plastic, in which it will be added.  Generally following carrier material are used, polypropylene, polystyrene, low density polyethylenes, low molecular weight wax or more polymer specific material. 

Color masterbatches are one of the several types of masterbatches.  Color masterbatches are used to give various colors to the plastic items. 

Uses of Color Masterbatches –

Color masterbatches add colors to plastic applications .They come in thousands of color shades. Color masterbatches are used for low warpags applications, base carriers such as, PU, acrylic, SAN, GPPS, ABS, AND HIPS. Some colors masterbatches give protection from UV radiations, and provide high heat resistance.

High injection color masterbatches are used in packaging for cosmetics, electrical appliance and toys. Ordinary injection color masterbatches find use in plastic products and containers used in various industries. High blow color masterbatches have use in coloring ultra thin products.

Spinning color masterbatches provide color to fibers for textile spinning. Manufacturers have standardized color masterbatches that have easy use in engineering resin systems. This standardization helps in quick development of products with easy to find color sampling. Manufacturers have also optimized the formulation of each color so that processing is as effortless as possible with both molding and extrusion. 

 Color masterbatches manufacturers in India –

All leading manufacturers use latest technology for processing masterbatches. Their focus in on following global standard as far as possible to cater to the diamond in India, They provide plastic solution to packing, automotive, agriculture, house wares industry, carpet and textile industry.  Now with the latest technologies, the manufacturers are offering lot of colors shades and effects which were not possible earlier. The range of colors and effects offered by them are as follows, sparkle,phosphorescent, photo chromic, pearlescence, thermo chromic and iridescence. All manufacturers provide expertise for processing and material for these special effects.

Suppliers of color masterbatches in India---

Most of the suppliers can be found through various ecommerce sites. They deliver the product with short time period. They have database of color matches which is provided to customers with knowledge and experience for accurate masterbatches. The colors are also formulated according to the need and requirements of the clients. Leading suppliers keep a palette of colors to fulfill the need of customers. They provide choice of custom color, universal color, standard color and special effects.    

  

Leading Color Masterbatches Supplier in India are now going for more personalized service in form of giving exact color to the resin selected by the customers . Similarly, ColorMasterbatches Manufacture in India has their own in house R&D for finding innovative solutions at par with global standards. Use of cutting end color technology and client specific color matching with sampling is offered to ensure highest customer satisfaction.

Manufacturing and supply of Masterbatches in India

The masterbatches are used in plastic industry. They are used to give color to raw polymer during plastic making process. They are concentrated pigments or additives which are enclosed in carrier resin during heating process, which is then cooled and cut into granules. With the use of masterbatches, a factory can keep fewer grade of polymer and in addition they can cheaper polymer in bulk quantity. The amount of additive in the masterbatches is 40-65 % but it can go up to 80 % in some cases.   

Use of masterbatches—

They are used to add color to plastic products during plastic manufacturing. They have wide range use in packing, agriculture, automotive and consumers industry and also are used to make thin plastic pressure films, fibers, bottles and pipes. Lamination, coating, high temperature and high speed intrusion are other uses of various types of masterbatches.

Type of masterbatches—

White masterbatche, --this masterbatch is made with additives and formulation recipe. It is available with loading of Rutile grade titanium dioxide up to 70 %

Black masterbatches, -- this category contains specially selected black carbons to impart the qualities of UV protection and food contact approval to plastic goods. 

Addictive masterbatches,--this category includes anti block, UV protection, anti slip, anti fog and antioxidants properties which are suitable for thermoplastic industry.   

Color masterbatches –

Color masterbatches contain quality pigment and are made with superior mixing process.

They have different shades such as transparent, and give metallic and pearlite special effects. The carriers which are used in their making are ABS, PE, HIPS, PC and NYLON.

Uses of color masterbatches –

Color masterbatches are used in making yarn for carpets. They are also used in molding, Rota, blow and injection applications.

Benefits of color masterbatches --

The appearance and performance of resin is molded to suite the exact specifications. It provides heat resistance, keeps end product light without migration properties and gives strength and color stability.

Among large number of Masterbatches Manufacturer& Supplier of, few are equipped with state of the art facilities to manufacture quality masterbatches for clients based on their specifications and needs. For quality Color Masterbatches Suppliers in India one can contact the company which has time bound delivery with transparent business practice and employs highly trained professionals in advanced units.