Color Masterbatch: Uses and Benefits

In plastic manufacturing industry, the use of color masterbatch is recommended for the purpose of coloring of natural polymer with optimum color dispersion and optimum dispersion. The effective benefits of using the color masterbatch in coloring natural or base polymer, instead of traditional coloring pigments or dyes is effectively discussed in this blog.  

In compared to the pure pigment or dye, the use of masterbatch is appreciated as fast and convenient method of coloring the natural polymer. The use of color masterbatch in plastic manufacturing applications is usually associated with low stock holding as compared with the use of pure pigments or dyes.

Besides this, the use of high grade color masterbatch is usually associated with minimum dispersion of color on the base or natural polymer as compared to pure pigments, dyes or other natural ingredients. In accordance to the survey or studies conducted, it was reported that the use of premixed composition of the color masterbatch is known to cause no health or safety risks, as compared to other coloring source such as power pigments, pure coloring agents or other coloring additives.  In addition to this, the color masterbatch is known to be dust-free. 

 

In addition to this, the color masterbatch is valued for its low cleaning cost as compared to traditional coloring agents, pure pigments and dyes in plastic manufacturing industries. The finished plastic products have better color compositions with color masterbatch as compared to other traditional coloring sources, dyes or pigments. The coloring consistency is effectively maintained and attained by the Colour Masterbatches Manufacturer in India, hence the use of color masterbatch effectively eliminates the “trial and error” method of achieving the right blends of colors. 

Purging or cleaning results in huge sum of money when coloring is done by using traditional coloring agents such as natural dyes and pigments. The reduction of the purging or cleaning cost is one of the several benefits associated with using the best grade of color masterbatch. 

Based on the needs and requirements, the polymer specific or universal black masterbatch can be purchased from some of the reputed or well-known Black Masterbatches Manufacturer in India.  Being a quality focused organization; the quality of black masterbatch is never compromised at the manufacturers’ end. 

For the purpose of manufacturing or processing the polymer-specific black masterbatch, the same type of natural or base polymer group is used as the group being effectively used by the processor. Whereas, in manufacturing of universal black masterbatch, the carrier group is chosen in such as way that it can be effectively used with a wide assortment of natural polymer.  

Universal masterbatch is easy available and is highly cost effective but are associated with severe difficulties in processing and compatibility with natural polymers can also be compromised in most cases. Appearance of the natural polymer is affected when the high dose of universal black masterbatch in plastic manufacturing applications.

What Is Importance of Using Color Masterbatch Instead Of Pure Pigments and Dyes?

For the purpose of coloring natural polymer in the cost effective manner, the pre-mixed coloring mixture known as color masterbatch are used in various plastic manufacturing applications. The use of color masterbatch is associated with proper amount of color on the natural polymer. Plastic product delivered ready to use by using color Masterbatches, hence the difficulties associated with the problems associated with dispersion are effectively eliminated. 

The use of high grade color masterbatch is often associated with economical advantages over the purchasing bulk assignments of resin purchasing. In addition to this, the color masterbatch have advantages over color obsolescence. The use of color masterbatch in coloring of natural polymer doesn’t results in additional heat generation, as the color masterbatch is fully compounded. Hence, the use of color masterbatch is not associated with potentially deteriorating their different attributes. 

Some of the disadvantages of using pure pigment, dyes and other compounds for coloring of plastic products, are not they are associated with optimum degree of dispersion. With addition to premixed color masterbatch in the ratio of 1% to 5%, the extruded or pelletized in the molding processes can be metered or let down. The use of color masterbatch is associated with high “let-down ratios”. This means that only 10-25 kilograms of the color masterbatch can be used for the purpose of coloring few tones of natural polymer without dispersion. 

One of the advantages of using color masterbatch is that the manufacturers or processes can purchase bulk or large amount of natural polymer. In addition to this, the advantages of color masterbatch are it is associated with lower obsolescence cost.  The plastic manufacturing processes, by using color masterbatch, are associated less difficulty with monitoring of the coloring processes. 

 

Except the rotational molding and other liquid resin systems, the use of color masterbatch is recommended in most of the coloring of natural polymer processes. Appreciated for its purity, compositional accuracy and enhanced shelf life, the colour masterbatch manufactured from reliable Colour Masterbatches Manufacturer in India can be used for meeting the single or multiple requirements of the clients.  

Apart from coloring the natural polymer in the molding processes, the masterbatch can be used for enhancing or modifying different attributes of natural polymer. Besides enhancing the UV protection of the natural polymers, the attributes such as antimicrobial protection and foaming of the natural polymers can be effectively modified by using additive masterbatch. 

No black masterbatch, which is used for coloring the natural polymer black color, leaves the manufacturing and quality testing facilities of well-known Black Masterbatches Manufacturer in India, without first undergoing an array of quality assurance procedures and tests. These series of quality assurance procedures systematically determines that the black masterbatch ingredients/ materials effectively meet the required compositional accuracy for the black masterbatch.

Additive and Color masterbatch can be manufactured and supplied by Hitech Colour Polyplast Pvt. Ltd.

For coloring or adding different properties of plastic, plastic processing industries make use of additive or color masterbatch.  Appreciated as a dependable manufacturer and supplier, Hitech Colour Polyplast Pvt. Ltd. is engaged in processing and supplying the best quality of color & additive masterbatch.

Clients can contact reliable manufacturer and supplier, for purchase the finest quality of additive or color masterbatch. Keeping the track of latest happening and development, Hitech Colour Polyplast Pvt. Ltd. is engaged in processing and supplying the finest quality of color and additive masterbatch. 

Multicolor Masterbatch and Colour Masterbatches are precisely manufactured and supplied by Hitech Colour Polyplast Pvt. Ltd., by using latest machinery. Besides processing by using latest technology, the black Masterbatches are rigorously checked at each stage of their production for ensuring their quality is never compromised and maintained at all time. 

A managing director of Hitech Colour Polyplast Pvt. Ltd., Mr. Rakesh Kumar, said, “We manufacture the different types of masterbatch by using latest technology. Owing to our rich vendors’ base and well-equipped warehousing facility, we have been able to take and manage the bulk assignments of colored Masterbatches efficiently”.

A well-equipped infrastructural facility has helped Hitech Colour Polyplast Pvt. Ltd., for ensuring that all the processing are carried out in the most streamlined manner. Besides this, the processing facility is upgraded at regular intervals of time. A team of qualified and experienced professionals are appointed by Hitech Colour Polyplast Pvt. Ltd, for ensuring the all the processing processes are carried out in the streamlined manner. Besides this, the team of professionals is trained at regular intervals of time. 

 

Mr. Rakesh Kumar further said, “The color Masterbatches manufactured from reliable Colour Masterbatches Manufacturer in India are used for coloring the plastic products in black, white and other allied colors.  Strong logistic systems have helped us in delivering the color & additive Masterbatches within promised time frame at the clients’ end. As a quality focused name, the quality of color and additive masterbatch is never compromised at our end”.

As the market leader of this domain, “Hitech Colour Polyplast Pvt. Ltd” is engaged in processing and supplying the best quality of color Masterbatches and additive Masterbatches. The masterbatch range offered by “Hitech Colour Polyplast Pvt. Ltd” consists of Colour Masterbatches, Black Masterbatches, and Multicolor Masterbatches. The color masterbatch manufactured by leading manufacturers and suppliers are ideal for coloring Cables and pipes in plastic molding applications. 

Effectively used for coloring the plastic products in black colors, the masterbatch manufactured by Black Masterbatches Manufacturer in India is known for its compositional accuracy, enhanced shelf life and excellent black coloring capacity.

How Different Types Of Masterbatch are Used In Plastics Manufacturing Companies For Coloring And Modifying Of Different Types Of Plastic Products?

Manufactured by using latest machinery, the black masterbatch can be directly used in the machines’ screw, for coloring plastic products in black as a free-flowing solid. Besides this, the masterbatch can also be used directly in case of a liquid masterbatch by systematically executed peristaltic pump. Extremely accurate dosing and effective & quick change of the black color between the plastics manufacturing machinery runs, are often associated with the liquid masterbatch, which is systematically processed by reputed machinery. 

Besides this, the masterbatch can be used traditionally with the premixed granules with the host polymer, for the purpose of coloring the plastic products into black colors. One of the complications associated with premixing the masterbatch with the host, is that the separation of the base material and masterbatch in the machine’s hopper can be highly uneconomical in nature. 

In plastic manufacturing or processing industry, the use of color masterbatch is associated with additional exposure of heat. The heat history to both the carrier and the additive can be associated color masterbatch while coloring the plastic products. Hence the use of for marginally thermally stable pigments over the traditional color masterbatch is recommended in various industrial plastic coloring applications. One of the primary advantages of using solid Masterbatches is that its compact nature of grains systematically eliminates different problems associated with dusts which are one of the major problems associated fine-grained solid additives. Higher accuracy in dosing is often associated with relatively dilute nature of colored or additives Masterbatches.

Universal carrier in form of wax is often used as the effective carrier material of the masterbatch on specific polymer. With ability to buy cheaper natural polymer in bulk and stocking of synthetic polymer, has helped the use of additive or color masterbatch in plastic manufacturing companies is highly demanded. 

As per the recent studies conducted over the use of disadvantages of use of color masterbatch in plastic manufacturing processes, it was reported that  the use of color additives are associated with insufficient dispersion of color as the color Masterbatches are  rendered by premixed compositions. In addition to this, the use of masterbatch is also associated with large storage space and their lead times time. Fairly high concentrations with extremely “let-down ratios” are some of disadvantages of associated with use of color masterbatch. 

If the plastic products are colored in black color and the use of pure pigment is not economical, hence the plastic manufacturing companies can make use of black masterbatch manufactured by reputed Black Masterbatches Manufacturer in India.  

Ideal for most of the plastics manufacturing processes but the masterbatch even manufactured by the best Masterbatches Manufacturer & Supplier cannot be used in rotational molding. In addition to this, the masterbatch even cannot be used with liquid resin system and plastic manufacturing processes that involves Plastisol.